This system is constructed based on high-resolution machine vision technology and adopts an intelligent algorithm integration scheme. It can achieve full-width online detection of surface defects on continuous running sheet materials, strip materials and sheet materials. The system has the following technical features:
(1)Dynamic detection capability: Supports defect identification in high-speed production lines.
(2)Modular architecture design: Based on the material width, production line speed, and defect characteristic dimensions, multiple camera array combinations can be configured.
(3)Online quality monitoring: Integrates an audio-visual alarm system, real-time quality reports, and production line linkage module to achieve production line linkage functions such as detection and alarm.
The surface quality inspection system is an effective tool that can help users improve the quality of their product production. This system can be set to the required detection accuracy according to the customer's needs, and each defect level can be evaluated based on its size and characteristics. All
the detected defect data, such as defect images, size dimensions, and location defect information, can be stored and displayed.
Quality data statistics-Realize the recording of defect location information for each roll of material (including parameters such as defect size and coordinate position)
SIMV REPORT-Support the configuration of report templates according to customer requirements (standard default classic interface)
Quality Analysis Report (including defect map)
The online inspection of the surface quality of the plates detects any defects. When a defect is found, an audible and visual alarm is triggered according to the system settings. The system is capable of detecting and handling multiple defects.
1 | Inspection Production type | Patterned veneer inspection line |
2 | Inspection Production technology | Panel with patterned veneer |
3 | Setting place | Regular working environment |
4 | Production line speed | 35m/min(Max) |
5 | The widest width of the material | 1800mm(Max) |
6 | Center point offset distance | ±30mm |
7 | Requirements for the up-and-down movement of the sheet material | <5mm |
8 | Detection starting point | Automated detection of connection positions |
9 | Camera box entrance | Based on the on-site conditions |
10 | Control panel inlet port | Based on the on-site conditions |
FAQ
This professional visual inspection equipment is specially customized for decorative wood-based panels, fully adapting to three mainstream board types: melamine laminated MDF, melamine laminated particle board (chipboard) and melamine laminated plywood. It supports full-surface and edge defect detection for all three panels, covering different density, thickness and surface lamination process characteristics of wood-based panels, and is suitable for mass quality inspection in furniture, decoration and building material production lines.