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Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line
Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line 2
Horizontal ring strapping machine securing jumbo bag cargo
360 degree motorized rotary table for heavy duty packaging line
Automatic sword penetrating pallet strapping system for ton bag
Hydraulic 5-side shaping press for bulging FIBC jumbo bag
Automatic Jumbo Bag  Strapping Machine Line
Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line
Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line 2
Horizontal ring strapping machine securing jumbo bag cargo
360 degree motorized rotary table for heavy duty packaging line
Automatic sword penetrating pallet strapping system for ton bag
Hydraulic 5-side shaping press for bulging FIBC jumbo bag
Automatic Jumbo Bag  Strapping Machine Line

Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line

Heavy-Duty FIBC Squaring & Sword-Penetrating Pallet Packaging System for Bulk Cargo

High-Efficiency End-of-Line FIBC Packaging Automation

Bulging and irregular jumbo bags pose significant hazards during long-distance ocean transport and waste valuable container capacity. Our automated packaging line offers a complete end-of-line solution for bulk chemical, agricultural, and mineral processing industries.

Key Workflow Highlights:

  • 5-Side Hydraulic Squaring: Applies heavy pressure from the top and four sides to compact loose, bulging bags into tight rectangular blocks.

  • Sword-Penetrating Strapping: Automatically feeds high-tension PET bands through pallet voids, securing the heavy load directly to the base without manual labor.

  • 360° Horizontal Reinforcement: Motorized turntable rotates the pallet to perform multi-stage horizontal ring strapping for ultimate stability.

  • Smart PLC Integration: Powered by Siemens PLC and user-friendly touchscreens for smooth, unmanned end-of-line operation.

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    Automatic Jumbo Bag 5-Side Shaping & Strapping Machine Line 8
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    Heavy-Duty FIBC Bag Squaring and Sword-Penetrating Pallet Strapping System for High-Throughput Bulk Packaging

    • Maximize Container Capacity: Compacts loose, bulging jumbo bags into square blocks, boosting container space utilization by up to 20%.

    • Fully Automated Packaging: Automated sword-penetrating technology straps bags directly to pallets without manual intervention.

    • Ultimate Cargo Stability: Combines 360-degree rotation with multi-stage horizontal ring strapping to eliminate cargo shifting during sea transport.

    • Industrial-Grade Reliability: Powered by Siemens PLC smart controls and heavy-duty steel frames for continuous 24/7 operation.


    Technical Specifications

    Feature / Parameter Specification
    Model FSL-5S-2000A (Customizable)
    Applicable Bag Type FIBC / Jumbo Bag / Ton Bag / Bulk Bag
    Operation Mode Fully Automatic / Unmanned Packaging Line
    Shaping Method 5-Side Hydraulic Pressing (Top + 4 Sides)
    Strapping Type Vertical Sword-Penetrating + Horizontal Ring Strapping
    Strap Material & Size PET Strap (Width: 12–19 mm, Thickness: 0.8–1.2 mm)
    Rotary Mechanism 360° Motorized Heavy-Duty Turntable
    Packaging Capacity 20 – 40 pallets / hour
    Maximum Load 2,000 kg / pallet (Up to 3,500 kg available)
    Control System Siemens PLC + Touchscreen HMI
    Power Supply 380V / 50Hz / 3-Phase (Customized per client region)
    Air Supply 0.6 – 0.8 MPa

    Applications

    This automated packaging line is ideal for industries handling bulk dry materials:

    • Chemicals: Resin pellets, fine powders, fertilizers, and raw minerals.

    • Agriculture & Food: Grains, seeds, sugar, starch, and animal feed.

    • Building Materials: Cement, sand, mortar, and dry construction powders.


    Frequently Asked Questions (FAQ)

    1
    Why is 5-side shaping necessary before strapping?
    Bulk materials naturally bulge during filling. 5-side hydraulic shaping forces the bag into a flat, squared block, preventing cargo from leaning during long-distance transport and maximizing container capacity.
    2
    Can the strapping pattern and tension be customized?
    Yes. The HMI touchscreen allows operators to easily program vertical strap counts, horizontal band heights, and strap tension levels based on specific load requirements.
    3
    Is the system compatible with different pallet sizes?
    Yes, the line is engineered to accommodate standard industrial pallets (e.g., 1100×1100 mm, 1200×1000 mm) and can be customized to match your existing production line dimensions.
    4
    How does the sword-penetrating strapping mechanism work?
    Instead of manually feeding straps around a pallet, an automated strapping lance extends through the openings at the base of the pallet. It automatically loops and tensions the PET strap through the pallet voids, securely anchoring the bag directly to the pallet base.

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    Get in Touch With Us
    HALLMAEK has always been adhering to the idea of " runs for you" and moving forward with the times. If you have any questions about our products or services, feel free to reach out to customer service team. 
    julia@hallmarkleader.com
    +86 13961162788
    HallMark firmly believes that quality changes life and technology changes the future.
    CONTACT US
    Tel: +86 13861056568
    WhatsApp: 0086 13861056568
    Address: No. 66, Wujin Avenue West Road, Wujin District, Changzhou City, Jiangsu Province, China
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