Plywood Production Line

Plywood Production Line 

Plywood is one of the commonly used materials for furniture and one of the three main wood-based panels. It can also be used for aircraft, ships, trains, automobiles, construction and packing etc. Plywood can improve the utilization rate of wood. It's a main way to save wood. 

The standard size is 1220mmx1440mm, and the common thicknesses are 3mm, 5mm, 9mm, 12mm, 15mm, 18mm etc. The main wood used for plywood are like poplar, beech, pine, birch, meranti, eucalyptus, okoume and so on. 

Multilayer plywood is a three-layer or multi-layer sheet made of wood veneer and then glued with adhesives. It usually uses an odd number of layers of veneers and makes the fiber directions of adjacent veneers perpendicular to each other.The equipment used in the manufacturing process including: 

Log, Veneer peeling line, veneer dryer, glue mixer, glue spreader, paving machine, cold press, hot press, edge trimming saw and sanding machine.Our company has many years of experience in R & D and production, to provide customers with one-stop solutions, and after the end of the installation to provide customers with production technical guidance. Our service won't be stop until the customers get high-quality and satisfied products. 

The plywood making technology will be taught to the customer after customer buy the production line, and we will be responsible for the trial run of the machine line until the customers get the quality checked products. We can design and manufacture any size according to user requirements.

What Machines are used to Make Plywood Machine?

Log → Veneer Peeling Line → Veneer Dryer → Glue Mixer → Dryer→ Veneer Paving Machine → Plywood Cold Press → Hot Press Machine → Edge Trimming Saw → Sanding Machine

1. Log Debarker

The hydraulic ringing machine not only improves the working efficiency of the logs, but also requires one person to operate.save time and high efficiency.

2. Veneer Peeling Machine

Veneer peeling machine suit big wood diameter, uggest using this machine, usually no-card peeler main peeling cutting face veneer.

3. Veneer Composer

This core veneer composing machine can detect width, thickness, cavities of the core veneer , trimmed, glued, composed, cut to length and stacked automatically. With this machine, the core veneer with different sizes can be composed in one whole sheet.

4. Glue Spreader

This is important machine in plywood processing line, when you peeling get fresh veneer, for long  stock , need remove water and moisture, so you need core veneer dryer or drying line.

5. Veneer Drying Line

This is important machine in plywood processing, when you peeling get fresh veneer, for long  stock ,need remove water and moisture,so you need core veneer dryer or drying line.

6. Plywood Paving Line

Automatic CNC plywood paving line machine to achieve automatic plating, sawing, board. 

7. Cold Press

Cooling the impregnated material and run it synchronously with the production line.

Including frame, traction roller, pressure roller and feed chain power, etc.

8. Hot Press

Veneer hot press is necessary machine for plywood making line.Glued veneer face veneer and core veneer are moulded a whole sheet of plywood by hot press.

9. Plywood Trimming Saw

Automatic triming saws play an important role in plywood / block board production, manual feeding (automatic feeding), infrared control.

10. Sanding Machine

Sanding machine Is the surface of the plywood for sanding, polished after the product can eliminate the uneven surface of the product, thereby improving the product's finish, also prepare for next process.

Parameters of Plywood Production Line 

Characteristics of Plywood Production Line 

1. Plywood can save wood because of its high wood utilization rate.

2. Plywood is made of multiple layers, so it is much cheaper than solid wood, but plywood contains a large amount of glue. If the edge sealing treatment is not strict, it will increase the degree of pollution hazards.

3. Plywood is also known as plywood, plywood, nine-point board, multi-layer solid wood board. 

4.The application of intelligence such as PLC auto control system and unmanned running system highly improve the working efficiency and save labor and production cost.  

5. Siemens motors are used in the production line to make sure the machines working more perfectly.

6. High strength steel plates used in this line are automatic cut and welded, so that the related equipment running more stable, more accurate.

Benefits of Using Plywood Board 

Increased Efficiency: Plywood production lines are designed to produce plywood in a highly efficient and automated manner. This means that the production line can produce large volumes of plywood in a shorter amount of time with minimal manual labor. 

Consistent Quality: A plywood production line is designed to produce consistent and uniform plywood sheets. This ensures that the quality of the plywood is maintained throughout the production process. 

Cost Savings: Plywood production lines can help to reduce production costs by automating the manufacturing process and minimizing the amount of manual labor required. This can lead to significant cost savings for the manufacturer.

Customizable: Plywood production lines can be customized to meet the specific needs of the manufacturer. This means that the production line can be designed to produce a wide range of plywood sizes and thicknesses, as well as other customizations that are required by the manufacturer. 

Increased Safety: Plywood production lines are designed with safety in mind. This means that they are equipped with safety features such as emergency stop buttons, safety guards, and warning signs to prevent accidents and injuries.

Plywood Board

Plywood Board

Plywood Board

How Long Does Plywood Furniture Last? 

Thanks to the advantages of durability and high aesthetics, plywood is often used to make interiors such as beds, cabinets, tables, chairs, kitchen shelves, wooden floors, wooden ceilings, room dividers, etc. We can also see this material appearing in houses, apartments, restaurants, office designs, hotels etc. On top of that, under the strong development of science and technology, plywood is also enhanced in quality and used in large construction projects. 

In fact, depending on the location, purposes, thickness, or external conditions, the lifespan of plywood will vary. With the advantage of being manufactured 100% from natural plantation wood, plywood has relatively high durability and a lifespan of up to 35 years. Therefore, plywood furniture also has a long-lasting service life. For furniture such as tables, chairs, beds, partitions, etc., it can ensure a lifespan of up to 15 years without changing the appearance of the outside. Meanwhile, the remaining furniture, such as wooden floors, kitchen cabinets, wardrobes, etc., can keep their appearance for 10 to 15 years. 

It is undeniable that plywood furniture has a lower lifespan than natural wood furniture. However, this material has a relatively low cost and is suitable for most households. Therefore, replacing costs only accounted for a small amount of money. If you have any questions about this material, please contact ADX Plywood immediately through the information below for the fastest response. 

What are plywood grades and sizes？  

Plywood Ratings: 

There are five important ratings that convey where and how to use plywood: Exterior, Exposure 1, Exposure 2, Interior and Structural 1.

Exterior means the panels have been waterproofed and can withstand inclement weather. Use exterior rated plywood for permanent outdoor structures that will be exposed to water long-term. 

Exposure 1 means the panels have been waterproofed and can withstand exposure to the elements during construction. However, they are not suitable for long-term exposure post-construction.  

Exposure 2 means the panels are made with an intermediate glue that is not fully waterproof. These panels can withstand occasional moisture but are otherwise intended for interior use. 

Interior means the panels are not waterproof and are designed for interior use only. They should not be exposed to moisture. 

Structural 1 is rated for seismic retrofit work, meaning it is designed to be earthquake resistant. Unless they have a Structural 1 rating, other plywood panels of any width are not suited for seismic retrofitting.  

Plywood Grades:

There are four grades of plywood: A, B, C and D. The grade refers to the quality and appearance of the plywood’s face and back veneers. A has the highest quality and is the most expensive, and D is the least expensive. 

A-grade plywood features a smooth, sanded surface without knots. Any wood defects have been repaired with synthetic filler, so the veneer can be painted. A-grade plywood is ideal for furniture or cabinet doors.  

B-grade plywood also features a smooth, sanded surface, but may have more repaired defects up to 1-inch across.

C-grade is unsanded and may have several minor defects that will need to be repaired with knots up to 1 1/2 inches across, discoloration and sanding defects. C-grade plywood should be used when appearance is not important, such as for subfloors or garages.  

D-grade is also unsanded with defects that have not been repaired and knot holes up to 2 1/2 inches across, discoloration and sanding defects.  

You may also find ratings with two-letter classifications, such as BC. BC-grade is a mix grade plywood with one side graded a B, while the other side is graded a C. 

Plywood Sizes:

The most common plywood sizes are 4- x 8-feet sheets and 5- x 5-feet sheets.  

Most places also carry pre-cut project panels that are available in different sizes that may vary by store. These project panels help eliminate waste, cut costs and are easier to transport than full-size panels.  

The most common thickness of plywood is 1/2-inch, but plywood thickness can range from 1/8-inch to 3/4 inches.

Our Service 

Pre-sale Service

1) Listen to customer needs

2) Provide free preliminary machine design plan and flow chart,choose and supply the most reasonable configuration equipment;

3) Support remote meetings and visit factory remotely;

4) Offer the professional advice to customer to confirm the final selection.

In-sale Service

1) All equipment is qualified for installation and commissioning before leaving the factory; supports remote video quality inspection;

2) The disassembly and packaging process of all machines before leaving the factory, providing photos, videos, and annotations;

3) Online or offline free training of buyers' operators (China).

4) Assist buyers to install and debug equipment (overseas). 

After-sales Service

1) 7*24 hours online service; remote real-time video resolution;

2) During the first installation and commissioning process, problems encountered during normal operation should be solved in time;

3) Periodic process inspection and use effect, and timely suggestions for machine maintenance;

4) Lifetime free technical guidance.

5) Update the latest industry information in a timely manner.

Why choose HallMark as your supplier?

1. Rich Experience and Professional Design

We have 19 years experience in Woodworking industry, also has many years exporting experience. Each equipment location, passage will be designed reasonably to meet safety production. 

2. Competitive Price

HallMark has own factory, with the same configuration, the price is competitive. And we are familiar with the Chinese market, our suppliers provide high-quality cost-effective accessories.

3. Timely After-sale Service

We have over 15 skilled technicians engineers, 26 after-sales engineers will be sent to the customer's factory to assist in the installation and debugging of the Whole production line until it runs well, and asked for quick responses to customer questions within 8 hours. 

4. One-stop Solution

We provide one-stop service, including market analysis and professional technical consultation, Short Cycle Press Line, Paper Impregnation Production Line, Wood Based Panel Production Line, Raw materials, Equipment installation, personnel training, Professional after-sales service team, Renovation of old equipment, make turnkey projects. 

5. Quality Control

Strict quality control of equipment in production and before leaving the factory, and a complete quality management system for purchased parts. Customers are always welcome to make videos or come to the factory to know the production status. 

6. Customized

HallMark's engineer team will design the layout according to customer's factory space and production requirements.

FAQ of Plywood Production Line 

1. What is a plywood production line?

A plywood production line is a series of machines and equipment used to manufacture plywood sheets from logs or wood veneers. 

2. What are the components of a plywood production line?

A typical plywood production line consists of several machines, including a log debarker, a veneer peeling machine, a veneer dryer, a glue spreader, a hot press machine, a sawing machine, and a sanding machine.

3. How does a plywood production line work?

Logs are debarked and then cut into veneers of the desired thickness. The veneers are then dried, glued together, and placed in a hot press to form a plywood panel. After the pressing, the plywood is sawed into the required sizes, sanded, and then prepared for further processing or shipment. 

4. What are the benefits of a plywood production line?

A plywood production line enables manufacturers to produce high-quality plywood panels in large quantities, with consistent quality, and at a lower cost. It also helps to reduce labor costs and improve efficiency.

5. What are the factors to consider when buying a plywood production line?

The factors to consider when buying a plywood production line include the capacity of the line, the quality and reliability of the machines, the cost of the line, the availability of spare parts and technical support, and the manufacturer's reputation.

6. What are the maintenance requirements of a plywood production line?

A plywood production line requires regular maintenance to ensure optimal performance and longevity. This includes cleaning and lubrication of the machines, regular inspections, and replacement of worn-out parts.

7. How long does it take to set up a plywood production line?

The time it takes to set up a plywood production line depends on various factors, including the size of the line, the complexity of the machines, and the availability of resources. However, it typically takes several months to set up a plywood production line.

8. What are the safety considerations when operating a plywood production line?

Safety is paramount when operating a plywood production line. Operators must be properly trained and follow safety procedures, including the use of personal protective equipment, proper machine guarding, and regular safety inspections.