Wood Industry One-Stop Service Solution.Offering the Widest Selection of Hydraulic Components and Solutions!
Best SPC Flooring Production Line How to Produce SPC Flooring- HallMark Company - HallMark compared with similar products on the market, it has incomparable outstanding advantages in terms of performance, quality, appearance, etc., and enjoys a good reputation in the market.Westrong summarizes the defects of past products, and continuously improves them. The specifications of Best SPC Flooring Production Line How to Produce SPC Flooring- Westrong Company - HallMark can be customized according to your needs.
SPC Flooring Production Line Overview
What is SPC Flooring?
SPC flooring stands for Stone Plastic Composite flooring, It's a type of rigid core vinyl flooring that combines limestone and stabilizers to create a highly durable core.wear-resistant polymer PVC wear layer, after Hundreds of strategies to handle and gotten to be. The item design is practical and beautiful, super wear-resistant, the surface s shining.
The Raw Materials of SPC Flooring
1.Polyvinyl Chloride (PVC) Resin
2.Calcium Carbonate (Limestone) Powder
3.Plasticizers
4.Stabilizers
Polyvinyl Chloride (PVC) Resin: This is the main component of SPC flooring. PVC resin acts as the backbone, providing rigidity and durability. It is a synthetic plastic polymer that is versatile and can be processed with additives to achieve desired properties such as flexibility, color, and resistance to UV light.
Calcium Carbonate (Limestone) Powder: This is the "stone" component in Stone Plastic Composite flooring. Calcium carbonate is used in a high proportion, usually around 60-70% of the core composition by weight. It enhances the dimensional stability and provides the density needed for the flooring to withstand impacts and pressures.
Plasticizers: These are added to the PVC to enhance its flexibility and durability. Plasticizers help make the flooring more comfortable to walk on and less likely to crack under stress or temperature changes.
Stabilizers: These are crucial for enhancing the heat stability of the PVC mixture. Stabilizers prevent decomposition and degradation of the flooring material when exposed to heat during the manufacturing process or in use.
How to Build of SPC Flooring Production Line
1.Mixing Machine
The PVC mixer unit is for mixing PVC powder, CaCO3 and other additives. This equipment is widely used in PVC sheet production and profile production.The high speed PVC mixing machine is composed of plastic mixer (hot mixer), cooling mixer and control cabinet. It will guarantee the mixer could use for long time under the high friction.The mixing blades are passed the static and dynamic balance testing. And the main shaft adopts fine sealing to prevent material leakage.
2.SPC Flooring Extrusion Line
The SPC Flooring Extrusion line is one of the most important production process for producing SPC flooring. The extruder converts the mixed raw materials into the SPC core layer by the double-cone screw and die, and laminating the wear-resistant layer and decor film on the core layer with emboss roller, and finally form the large board of the SPC floor.
3.UV Coating Machine
UV coating machine is used to coat UV paint on the surface of SPC board. It can help to keep the glossy uniform and improve the scratch resistance of the surface.Increase the part of the brush machine, which can make the UV paint better enter the texture, especially the deep texture.
4. Cutting and Double end tenoner Line
Double end tenoner production line is mainly applicable to the continuous production of SPC flooring.This line includes feeding rolling table,longitudinal double end tenoner and transverse double end tenoner.Used for milling rabbet of floor at longitudinal direction right side fixed,left side movable.
5.SPC Flooring V Groove Painting Machine
Used for the floor V-groove, water-based paint is heated by the infrared heating light,first paintthe long side ,after drying the long side,paint the short side and drying.It is specially designed to adjust the size very fast by the auto motors. The floor with paint improvewaterproof properties, which is beneficial to the floor of the joining together.
6.IXPE/EVA Laminating Machine
Bond the underlayment materials on the backside of the flooring to improve the ability of sound insulation,make the SPC floor more comfortable,improve the level of the SPC floor. After adjusting the flooring straight system, the floors go with the conveyor and coated with glue, going through the heating oven ,laminate the underlayment tightly by rubber rollers ,then trimming.
7.SPC Flooring Packing and Stacking Line
The plastic floor packaging machine is a high-speed automatic packaging line, designed and developed for the automatic packaging of standard plastic floors on the market.Automatically fold the cartons, after positioned a certain amount of floors ,automatic put into the cartons for packaging, fixed by hot melt glue,and finally stack them for easy transportation.
8.SPC Flooring Line Dust Extraction System
It is used for collecting and handling all kinds of dust from double end tenoner and multi-rip saw machine,or other equipment.Dust Extraction System careful attention to housing design details,such as inlet and outlet proportions, collecting tube spacing and dust discharge boot design,assures uniform gas distribution, and powder flow to each individual collecting tube for maximum design efficiency.
SPC Flooring Production Process Flow Chart
What we are offering about SPC flooring project?
1.SPC Flooring Full Production Line:
SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine.
2.Raw Materials for producing rigid core PVC Flooring:
Chemicals: PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.HallMark already supplied 20 million meters of PVC decor film to global market.To save shipping cost for our partners, Romeroca can mix different raw materials to ship together.
3.Spare Parts for SPC Flooring Manufacturing Line:
PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel, UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production.
4.Test Equipments for SPC Flooring Factory:
HallMark can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on.
Loading and Shipping for SPC Flooring Production Line
Packaging: Ensure that all components of the production line are properly packaged to withstand transportation. This may include using sturdy crates, pallets, or containers to protect delicate machinery and components.
Transportation Mode: Determine the most suitable mode of transportation based on factors such as distance, time constraints, and budget. Options may include sea freight, air freight, or land transportation.
Delivery Schedule: Coordinate with the shipping company to establish a delivery schedule that aligns with your production timeline. Factor in any potential delays and communicate proactively to minimize disruptions.
Destination Handling: Arrange for handling and transportation of the production line from the port or airport to its final destination. This may involve hiring local logistics providers or coordinating with internal transportation teams.
Installation Support: If needed, arrange for technical support or installation services at the destination to ensure the production line is set up correctly and operational.
HallMark Certificates And Patents
Our Project of SPC Flooring Production Line
FAQ of SPC Flooring Production Line
1.What raw materials are used in SPC flooring production Line?
PVC Resin: Primary material for the core layer.
Calcium Carbonate: Provides rigidity and stability.
Plasticizers: Enhance flexibility.
Stabilizers: Improve heat and light stability.
Lubricants: Aid in the manufacturing process.
Pigments: Provide color.
UV Coatings: Protect the surface from wear and scratches.
2. What are the advantages of SPC flooring?
Waterproof: Ideal for bathrooms, kitchens, and basements.
Durability: Resistant to impact, scratches, and stains.
Easy Installation: Often comes with a click-lock system.
Low Maintenance: Easy to clean and maintain.
Comfort: Provides a comfortable underfoot feel compared to traditional stone or tile.
3. What are the typical production capacities of an SPC flooring production line?
Production capacities can vary based on the machinery and configurations but typically range from 300 to 1200 kg/h. This translates to approximately 500 to 1000 square meters of flooring per day.
4. What are the common issues encountered in SPC flooring production and how to troubleshoot them?
Warping or Curling: Ensure proper cooling and handling of planks. Check raw material quality.
Surface Defects: Inspect the embossing and UV coating processes. Ensure cleanliness of machinery.
Inconsistent Thickness: Calibrate the four-roller calender regularly. Monitor extrusion parameters.
Color Variations: Ensure consistent pigment mixing. Test raw material batches for color consistency.
5. What is the maintenance required for an SPC flooring production line?
Regular Cleaning: Keep machinery and work areas clean to prevent contamination.
Lubrication: Regularly lubricate moving parts.
Inspection: Conduct routine inspections for wear and tear on key components.
Calibration: Periodically calibrate equipment to maintain accuracy.
Software Updates: Keep control systems and software up to date.
If you have any questions about our products or services, feel free to reach out to customer service team.
